产品介绍 PRODUCT INTRODUCTION
生物质颗粒机是生物质能源行业常用的一种颗粒设备,是将生物质原料如:树枝,秸秆,粉碎后压制成棒状颗粒,替代煤碳的新型燃料成型机械。生物质颗粒机分平模机和环模机,我公司生产的立式离心高效环模颗粒机结合了传统卧式环模与平模颗粒机的优点,特别适用于生物质制粒。
Biomass pellet machine is a commonly used pellet equipment in the biomass energyindustry. it is a new type of fuel molding machinerythat crushes biomass raw materialssuch as tree branches and strawinto rod-shaped pellets, replacing coal. The biomasspellet machine is divided into flat mold machine and ring mold machine. Our compa-ny's vertical centrifugalhigh-efficiency ring mold pellet machine combines the advan-tages of traditional horizontal ring mold and flat mold pellet machine, and is particu-lary suitable for biomass granulation.
常见原料 COMMON RAW MATERIALS
木材:松木、杨木、杉木、树枝、树皮、木屑、刨花等秸秆:玉米秸秆、小麦秸秆、稻草、稻壳、花生壳、棉杆等废弃物:建筑模板、家具下脚料、木托盘、城市垃圾、药渣、蘑菇渣、污泥等
Wood: pine, poplar, cedar, branches, bark,sawdust, shavings, etcStra鴎滑: com straw, wheat straw, rice straw, rice husk, peanut shells, cotton stalks, etcW崧霍鸛频癫乏t逕掯登衙眭郑build驍ngtemplates, furniture scraps, wooden pallets, urban garbage, pesticideresidues,mushroom residues,sludge,etc
产品优势 PRODUCT ADVANTAGES
1、电机与齿轮箱直连,增大动能转化率,提高生产效率。
2、核心部件-齿轮箱:采用三级齿轮减速,承载能力比老款增大5倍,寿命超长。
3、齿轮箱自带润滑冷却系统,机器不停机即可实现对润滑油降温,保证长时间运行。
4、全新拨料系统,回转组件外置,彻底解决了拨料系统容易受高温蒸汽侵蚀的问题。
5、核心部件-模具:采用耐磨不锈钢材质,真空炉淬火,模具硬度均匀,不断裂,超耐磨。6、核心部件-压轮:压轮采用超耐磨合金焊接工艺,替代了过去的表面渗碳处理。寿命超长同时实现了对模具的保护。
1. The motor is directly connected to the gearbox, increasing the conversion rate ofkinetic energy and improving production efficiency.2.Core component - gearbox: Adopting three-stage gear reduction, the load-bearingcapacity is 5 times larger than the old model, and the service life is extremely long.3. The gearbox comes with a lubrication and cooling system, which allows the machineto cool down the lubricating oil without stopping, ensuring long-term operation.4. The new feeding system, with external rotating components, completely solves theproblem of high-temperature steam erosion in the feeding system.5. Core component - mold: Made ofwear-resistant stainless steel material, quenchedin a vacuum furnace, the mold has uniform hardness, does not break, and is superwear-resistant.
6. Core component - pressure wheel: The pressure wheel adopts ultra wear-resistantalloy welding technology, replacing the previous surface carburizing treatment. Longlifespan and protection of the mold.
第六代木屑颗粒机的优点 THE ADVANTAGES OF THE SIXTHGENERATION WOOD PELLET MACHINE
① 变速箱采用自主研发的三档大齿轮。
模块增加,齿轮强度增加,承载更多动力更稳定,使用寿命比传统减速机提高8-10倍,使用寿命大大增加。齿轮箱的齿轮箱质量保证五年!
With the increase of modules, the strength of gearsincreases,camying more power and being morestable.The service life is 8-10 times longer than tradi-tional reducers,and the service life is greatlyincreased.The gearbox guality guarantee is fiveyears!
②轴承室结构较小。
模块增加,齿轮强度增加,承载更多动力更稳定,使用寿命比传统减速机提高8-10倍,使用寿命大大增加。齿轮箱的齿轮箱质量保证五年!
With the increase of modules, the strenath of gears increases, carrying more poweiand being more stable. The service life is 8-10 times longer than traditional reducersand the service life is greatly increased. The gearbox quality quarantee is five years!
③ 滚轮采用新型无锁密封滚轮,由我们自行设计。(也称为无油脂的滚筒)。
使整个结构紧凑;它保证了轴承室,造粒室工作稳定。空心轴与轴承座内的花键轴直接连接,保证高同心度降低设备故障率。
Make the entire structure compact; it ensures stable operation ofthe bearing chamberand granulation chamber. The hollow shaft is directly connected to the spline shaftinside the bearing seat to ensure high concentricity and reduce equipment failure rate.
④模具:不锈钢,高耐磨性和高容量
采用整体碳化的不锈钢模具。热处理硬度:HRC55-60。该模具具有高耐性,稳定性强,使用寿命约为1200h-1500h。放电区域的扩大设计增加了有效排放孔的数量,增加了容量,节省了成本。
Adopting a fully carbonized stainless steel mold. Heat treatment hardness: HRC55-60This mold has high durability, strong stability, and a service life of about 1 200h-1500h.The expansion design of the discharge area has increased the number of effectivedischarge holes,increased capacity, and saved costs.
⑤润滑系统
减速箱和主轴轴承室采用循环闭式工业齿轮油中润滑,使润滑效果好,有效保护轴承寿命。轴承窒采用齿轮油润滑,大大降低了传统润滑脂的成本,提高了工作效率。
The gearbox and spindle bearing chamber are lubricated with circulating closedindustrial gear oil, which provides good lubrication effect and effectively protects thebearing life. The bearing chamber is lubricated with gear oil, greatly reducing the costof traditional grease and improving work efficiency.
⑥电控系统设计
自主研发模具温度检测,轴承室温检测,油温检测等温度检测系统,实时指示设备主要部件温度数据,使用户了解更多设备,避免设备故障率。
Electronic control system design, independently developed mold temperature detec-tion, bearing room temperature detection, oil temperature detection and othertemperature detection systems, real-time indication of equipment main componenttemperature data, allowing users to understand more equipment and avoid equip.ment failure rates.
客户案例 PRODUCT FEATURES
客户名称:云南某生物能源公司
行业:新能源与生物质能源
案例背景:
该公司主要从事生物质能的开发和利用,生产生物质颗粒燃料,用于供应工业和家庭供热市场。在业务拓展过程中,现有设备的产能不足,颗粒质量不均匀,导致燃料燃烧效率低下、市场竞争力不强。为提升生产效率和颗粒品质,该公司决定引入金万泓机械的生物质颗粒机设备。
Case background:
The company is mainly engaged in the development and utilization ofbiomass energy, producing biomass pellet fuel forindustrial and householdheating markets. In the process of business expansion, the existing equip.ment has insufficient production capacity and uneven particle qualityresulting in low fuel combustion efficiency and weak market competitive-ness. To improve production efficiency and particle quality, the companyhas decided to introduce the biomass pellet machine equipment fromjinwanhong Machinery.
解决方案及实际效果 SOLUTION AND ACTUAL EFFECT
解决方案
金万泓机械为该客户提供了一套定制化的生物质颗粒机生产线,具备高效节能的特点。设备采用先进的压辊设计和智能控制系统,可以根据不同的原料类型自动调整颗粒成型压力,确保颗粒密度均匀、成型稳定。该系统还集成了除尘装置,确保生产过程环保、安全。
jinwanhong Machinery provided the customer with a customizedbiomass pellet machine production line, which has the character-istics of high efficiency and energy saving. The equipment adoptsadvanced roller design and intelligent control system, which canautomatically adjust the particle forming pressure according todifferent types ofraw materials, ensuring uniform particle densityand stable forming. The system also integrates a dust removadevice to ensure environmental protection and safety in theproduction process.
客户反馈
云南生物能源公司对金万泓机械的生物质颗粒机表现十分满意,表示新设备大幅提升了生产效率和产品质量,显著降低了能耗和运营成本。企业的产品在市场中的竞争力大幅提升,后续打算继续与金万泓机械合作,扩展新的生产线。这个案例展示了金万泓机轤鋮口习淡械繭鸌冿紦螢生物荷篳瞚蠡质颗粒机在新能源行业中的卓越性能,通过提升生产效率、优化产品质量和降低能耗,为客户带来了显著的经济和环保效益。
Yunnan Bioenergy company is very satisfiedwith the perfor.mance of jinwanhong Machineny's biomasspellet machinestating that the new equipment has significantly improvedproduct吟i馞痍圳n efficiency and product quality, and significantlyreduced energy consumption and operating costs. The competi-tiveness of the company's products in the market has significantlyncreased, and we planto continue cooperating with jinwanhoncMachineryto expand new production lines in the future. This caseof jinwanhongdemonstrates the outstanding performanceMachinery's biomass pellet machine in the new energyindustry,which has brought significant economic and environmentalbenefits to customers by improving production efficiency, optimiz-ing product quality and reducing energy consumption.
售后服务承诺 AFTER SALES SERVICE COMMITMENT
1、本公司提供的设备保证是全新、技术先进、运行可靠的,并能满足双方签订的设备合同及技术协议的要求。
2、本公司分批提供满足设计、施工、运行和维护所需的图纸、资料和技术文件。
3、本公司售后人员专职负责设备的现场服务工作,将免费指导需方按照技术要求进行设备的按照、调试和试运行,并负责解决在上述工程中出现的制作和性能等相关问题。并保证当需方提出任何技术问时,在12小时内给予明确答复,48小时内到达供货现场。
4、设备投运一年内,本公司保证各项技术指标满足规定要求;在设备投运一年内,在正常使用条件下发生质量问题,本公司无偿提供维修和售后服务。
1.The equipment provided by our company is guaranteed to be brand new, technologicallyadvanced, and reliable in operation, and can meet the requirements of the equipment contract andtechnical agreement signed by both parties.
2. Our company provides drawings, materials, and technical documents in batches to meet therequirements of design, construction, operation, and maintenance.
3. Our company's after-sales personnel are dedicated to on-site service of equipment, providingfree guidance to the demand side on equipment compliance, debugging, and trial operationaccording to technical requirements. They are also responsible for resolving production andperformance related issues that arise in the aforementioned projects. And guarantee to provide aclear response within 1 2 hours and arrive at the supply site within 48 hours when the demand sideraises any technical questions.
4. Within one year of equipment operation, our company guarantees that all technical indicatorsmeet the specifed requirements; Within one year of equipment operation, if quality problems occurunder normal usage conditions, our company will provide free maintenance and after-salesservice.